DTG Printing: The Emerging Printing Method For Industrial Printers

  • Dec 13, 2019

Direct-to-garment (DTG) printing is often confused with screen printing, which is an older process for creating t-shirt designs. The newer technology employs advanced printers, which put graphic designs directly on garments, the same way an inkjet printer works on paper. The printers work with a broad array of apparel items, including sweatshirts, hoodies, t-shirts, and baby bodysuits.

 

How DTG Printing Works?

DTG printers use water-based ink, which stays together because of chemical binders and sprays it directly on apparel. The fibers of the clothes absorb the mixture quickly, and the item retains the design. Be careful about what color and material you’re using, especially when dealing with darker clothing.

After injecting the inks into the garment, the printers use a dryer or heat press to cure the ink. The process ends up creating truly impressive prints with bold designs. For small batches, DTG is a perfect idea and extremely cost-effective.

 

Screen Printing Has a Long History

Screen printing has been widespread and in constant use since the Song Dynasty began using the technology in around 1,000 AD. The process involves using mesh to transfer colored inks directly onto the substrate.

The ink hits everywhere, except spots that are not penetrable because the printer placed a blocking stencil. After applying the ink, the printer uses a squeegee or alternative blade to squeeze out excess fluids.

The printers print one color each at a time, repeating the same process. It usually takes several screens to print multi-colored images. Although the setup takes longer for a small batch, screen printing remains very cost-effective for large quantity runs.

 

DTG Doesn't Require a Lot of Experience to Use

Both screen printing and DTG are viable printing methods. Printers who are primarily interested in fast turnaround, with less setup work for small batches, will choose DTG. They may still want to do screen printing for larger orders.

Screen printing is a skill and requires training and experience. DTG, on the other hand, is simple to do for even inexperienced printers. For companies that don't want the extra hassles of training workers how to do the older process, they can focus on the ease of DTG printing instead.

You don't need years of printing experience to make high-quality prints with DTG printers. As long as you're willing to follow the proper instructions and precautions, the garments look amazing after printing. The inks are eco-friendly and water-based that stay on the clothing after curing. Here are some of the benefits of DTG printing:

DTG is an eco-friendly process.

DTG printing is ideal for new printers who want to make high-quality designs on garments and don't have years of experience using screen printing equipment.

DTG works on a diverse range of garments, allowing entry into new markets.

There are few limits imposed on the design using DTG. Consider the fact you can use nearly unlimited color options and print at the highest resolutions; photo-realism is achievable. That makes for highly creative designs that are eye-catching. For anyone who's attempting to build an apparel line, having that street appeal is a significant benefit.

DTG printers are also ideal for small operations with one or a few employees. Since the equipment is easy to use, it doesn't take much time to print shirts. That means DTG printers are even okay for part-time printers who want a part-time business selling shirts and hoodies.

 

DTG Is Perfect For Small Businesses

With DTG, printing a small batch is simple, and with it, testing ideas is straightforward. This is especially ideal for companies with a small budget or non-profits. DTG printing can be a major asset in the advertising field for companies with a very small budget in that department. 

There's a much lower budget of setup required, so printing one garment is never a big issue. If you get a shirt that only sells a few times a month, DTG is better for handling the sales.

DTG is growing as a printing technique and will only get more popular with time. The consumer loves the freedom of having whatever designs they want on their apparels. They will continue to demand the best shirts and designs, and DTG printers are bringing the results. Now's an ideal time to learn more about this game-changing printing technology.

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