Eight Super Tips to Ace Dye Sublimation Printing

  • Mar 19, 2020

Sublimated prints are obtained by transferring the ink onto a substance by means of heat. It derives its name from the fundamental mechanism of sublimation which changes a dye into vapors which then imprints a design on a surface plus blends completely into its polymers.

This's a good printing method that allows the ink to get absorbed completely by the substrate. Consequently, it produces a print that appears much more gorgeous and long-lasting than prints acquired from some other similar methods.

A dye sublimated print has its own set of advantages and disadvantages. The largest advantage of dye sublimated print is it makes vivid colors for a substance in comparison with many other similar printing techniques, while the greatest drawback is it's a time wasting process that makes it a slow printing method for large batch of prints.

In order to acquire optimum results from dye sublimated prints, you have to get acquainted with the device, procedure, and the whole practice of this particular printing technique. 

But in case you're a novice to the idea of sublimated prints, here are some of the expert suggestions to achieve the very best results from this particular printing method:


1. Utilize The Appropriate Fabric

Creating sublimated prints is a great choice for printing patterns or maybe custom patches. Learning about the texture of your cloth is the initial stage to proceed towards this particular printing technique.

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Keep in mind that sublimated prints produce optimum results with hundred percent polyester fabric. Thus, in case you're making use of a mix of polyester and cotton, then get ready for the ink to not wholly saturate together with the fabric which is going to result in a diluted color over the cloth.

Besides, you will find several polyester made garments that aren't ideal for sublimated prints since they're not correctly finished at the proper temperature. When you deal with them with a heat press, they have a tendency to wreck the ink that results to a bad print. Hence, you have to make every effort to ensure that a fabric qualifies to get printed with dye sublimation method.


2. Consider the Requirements of Specific Substrates

Only some related gears in sublimated printing is ideal for printing a specific material. Remember that pressure and heat are dependent on the material type in sublimated printing. It works only under certain pressure and heat. Any inconsistency in these factors are able to alter the outcome of the print.

Put simply, you have to provide the right conditions that are conducive to get a great print on a certain substrate. For example, a mug won't make use of similar heat and also pressure you are going to set to a t shirt to print custom made patches and logos. 

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The abovementioned mechanism also applies on other substrates such as a metal insert, ceramic mug, or perhaps a plastic container. In other words, you need to apply the proper temperature and materials configurations to get the wanted prints on a substrate.


3. Use the Proper Settings For Heat Press

Dye sublimation will not produce desired results in case you're not knowledgeable with operating a heat press. Keep in mind that heat press operates on 3 significant variables: temperature, time and pressure.

Unless you put the proper values for these 3 variables, you can't get a great print over a substrate. A badly executed heat press could end up in shiny squares or smudged ink across the design.

In order to keep things in order, you must first find out about the content of the substrate of yours after which you should use the very best heat press options to get the preferred design on a substrate. You should test out various pressure and temperature settings on sample items to verify the settings that work best for a certain kind of substrate.


4. Wick The Moisture

Very few folks are aware that moisture is usually a strong factor for a bad print. Remember that a substrate accumulates a little moisture with time which in turn pushes the ink far from the correct spot. In order to stop the transfer paper from capturing the moisture, you have to protect it in a re sealable bag.

To entirely eliminate the residual dampness on any stuff, you should simply put it over the heat press without pressing over it. By doing this, you would eliminate some dampness on the paper, as well as it'll be all set for printing. However, in case you're creating sublimated prints on substrates like a t shirt, you should just pre press it for 10 secs to eliminate the dampness.


5. Prepare the Accessories

The same as every printing process, sublimated prints demand several important accessories. For instance, you want the gloves to guard the hands of yours from getting scorched. Likewise, you are going to need a heat pad to transport the heating on each aspect of a substrate.

You will find crucial products as thermal tape, spray adhesive and Teflon sheet you are going to need to guarantee smooth printing over a substrate. You need to make certain you've all these things out there before you begin the printing process.


6. Make Records of the Printing Values

This's very good for new printers who've recently joined the industry of sublimated printing. Making a history of the essentials of your jobs is going to provide you with an overview of the proper proportion of ink, pressure, temperature, and time to pick up a print on a certain substrate.

For example, if you're making custom back patches on a shirt, you are going to have the proper values readily available to make use of in the printing procedure. This way, you are going to save enough time and also money that go into the learning process and you'll establish the appropriate temperature, time and pressure that can create a great print on a certain substrate.


7. Prepare The Substrate

Planning is a crucial aspect of printing, so any lacking at this step might spoil the caliber of a print. Hence, you have to get ready a substrate prior to beginning the sublimated prints. Tough content like a mug require the heat tape on each side of transfer paper to stop it from tampering the design.

But in case you're printing a design on a flexible substrate, you have to take out the dust and frays which may interfere with the print and make the printer ink to scatter.

The most effective way you are able to do it is by using a spray adhesive on the picture area of the print using a distance of twelve inches. This can allow it to be easier for a flexible substrate to connect to the material that you would like to print on.


8. Look After the Heat Press and Printer

And last but not least.

Maintenance is crucial for getting top-quality prints. The high temperature press and printers deserve almost all of the focus of yours since they're expensive equipment and enjoy a crucial role within the printing process. Hence, you have to carry out a routine check on the accessories placed on these devices.

The rubber pad would be the most visible component of a heat press that will receive copious amount of ink. You should guard it by sealing it using a paper towel or Teflon sheet. As long as the printer is concerned, you must stick to the guidelines on the operation booklet or take assistance of a professional to stay away from clogging the nozzle or perhaps drying the ink.